Installation instructions for 1930-54 Plymouth / Dodge
passenger car rear parallel leaf spring kit
1)
Install front spring hangers on springs using provided bolts. Locate
center bolt of spring on axle centerline. Clamp front hangers to frame rail
bottoms, making sure they are in the same place on each side.
2)
Install rear shackles and
shackle mounts on springs. Clamp shackle hangers to bottoms of frame, with
bottom of shackles leaning slightly to the rear (approximately 10 degrees). Make
sure both sides are in the same place. Measure side to side to make sure springs
are parallel with each other.
3)
Double check all measurements, then tack weld both front and rear hangers
in place with several tack welds each. Remove shackles and springs, then fully
weld hangers in place.
4)
After hangers have cooled, then reinstall springs and shackles. Set
spring perches on center bolts. Set axle housing in place on perches, centering
it side to side on springs. Install u-bolts and lower spring plates, snugging up
bolts but not fully tightening them. Rotate pinion of axle up until it is in the
same plane as the engine / transmission centerline.
In most cases this will mean that the pinion is up 4 degrees in the front. Tack
weld perches to housing at each corner of each perch. Remove axle. Very slowly
weld perches to housing ( weld no more than 1” at a time, skipping from side
to side, letting housing cool to the touch before welding another 1”.
5)
Reinstall axle with u-bolts, tightening fully.
6)
Bolt shocks to lower spring plates. Note: shocks can be installed either
in front or behind axle by swapping lower spring plates side to side. Put them
where they will work best for your application. With shocks mounted to lower
spring plates, bolt upper shock crossmember outer pieces to tops of shocks,
slide center section of upper shock crossmember inside of each outer section,
then telescope out to fit between frame rails. Locate crossmember up and down so
that shocks will not bottom out going up or down. If necessary, install a rubber
bumper stop above axle to limit travel.
7)
Torque all bolts to proper torque for each bolt size. Re-torque all bolts
after 100 miles and again after 1000 miles.